JUGAAD OR FRUGAL ENGINEERING


The Eighties and nineties had witnessed the emergence of many new management concepts and techniques which was necessitated by the rapidly changing business environment. Just in time inventory, total quality control, KAIZAN where some of the new concepts which emerged from innovative and aggressive Japanese manufacturers.

In the current highly unpredictable and murky market scenario as the world is gripped in recession, survival is the prime concern of countries and organization. Emerging economies like China and India have to find new ways of overcoming unforeseen problems. Traditional forecasting techniques and contingency plans are of little help, as the global economy hurtles from one problem to the next. To overcome this many Indian managers are using a technique called JUGAAD. The concept may not have crept into many B-school texts, but it is fast becoming a suitable technique which is applicable in emerging economies.

This word of Hindi origin literally means improvisation or ‘to work around’. Colloquially this means creativity. In the Indian context it was a cost-effective way of doing things particularly when you are hampered by the absence of resources. In rural India the greatest problem had always been transportation. Poor roads and the absence of suitable vehicles were perennial problems to the rural Indian. JUGAAD was first applied to address this problem. Farmers in Punjab built a JUGAAD vehicle which was fitted with an agricultural water pump engine. Owing to the absence of basic safety features it is not registered with the Regional Transport Office. Despite its serious shortcomings it serves a common purpose: Cheap transportation, and hence finds favor with rural Indians.

Conceptually, JUGAAD means creating and adapting to unpredictable scenarios. Indian managers finding inspiration in this have given it a different name: ‘frugal engineering’. Application of this concept is not restricted just to technical problems. It has wider application in other areas like, marketing, production and logistics. In recent book entitled JUGAAD INNOVATION authored by Navi Radjou, Jaideep Prabhu and Simone Ahuja, they have mentioned cases relating to the application of JUGAAD by various companies. TATO NANO is a good example of the application of frugal engineering to produce the small car. They have applied it not only in its production department but also logistics. Their initial plan was to manufacture at their plant in Gujarat, and then send the flat packs to local entrepreneurs all over India who would assemble it and deliver it to customers. This was intended to create employment in local communities. When this did not take off, TATA tapped their dealer network to push the car. But many farmers in rural areas were diffident of visiting showrooms manned by sales men in formal suit. TATA immediately redesigned their rural showrooms with salesmen casually dressed and informal behavior.

Another interesting case referred is that of the Chinese consumer goods company Haier. They have a flexible organizational structure, which aims at not mass production but mass customization. In the case of a clogged washing machine in China, the service technician was aghast to find that the farmer was using it to wash the mud of freshly harvested potatoes. Haier found in this not a problem but an opportunity. They realized that there would probably be many who would be using the machine like this. So they invented a machine, which would not only clean potatoes but also peel it!

JUGAAD or frugal engineering is the use of common sense to uncommon problems using common resources. It is not intended to displace technology but adapt it to unpredictable scenarios.

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Comments 4 comments

ram_m profile image

ram_m 4 years ago from India Author

Thank you for sharing your experience on the practice of Jugaad at the shopfloor.It is certainly a reflection of ingenuity in achieving objective under a shoestring budget. I wish you could share some of your similar technical experiences which many like me would be interested. Thank you also for giving me some ideas for some new hubs. I'am happy you liked this hub


pramodgokhale profile image

pramodgokhale 4 years ago from Pune( India)

I am retired Blue Collar worker with technical background of mechanical comportment,Jugaad or frugal engineering, India's home grown skill. The world just came to know, One British author wrote one book on Indian skill Called as Geek technicians doing jobs out of box fashion not as routine oriented.they save huge cost in industries and time also.

While closing my comment,one example

Long back in Nagpur one foreign company want to install large single machine in pit or depth in ground, German engineer was insisting to call faint crane, but local riggers came to sight and study the problem ,they brought big Ice slab and kept machine on that surface, after few hours ice melted and machine exactly got over seat which was preset.

thank you sir,

keep writing such articles( if possible on energy saving devices, or solutions)


ram_m profile image

ram_m 4 years ago from India Author

Thank you chaturrajneesh. It was after the success of TATA NANO the word Frugal engineering came into vogue


chaturrajneesh profile image

chaturrajneesh 4 years ago from India

I was not aware before reading this article that Jugaad is also known as a decent term Frugal Engineering. Very good and interesting hub. All credit of Jugaad really goes to Indians- ability to work with low resources, still succeeding. Voting it up!!

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