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How to make a really hot solar cooker

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By greathub

Concrete Solar Concentrator

Parabola is the best shape for making solar reflector because it directs all sunlight on to its focus. The concentrated sunlight heats up anything placed at focus.

This parabolic cooker plan is quite simple. Following things are needed to make this solar parabolic cooker/heater:

  • Sand
  • Cement
  • Aluminium foil
  • Bond (that can stick foil to the cemented surface)
  • Cardboard
  • A large sheet of paper

Solar Cooker Project: What we are going to do

Our idea is to make a concrete parabolic concentrator. For that we will make a parabolic wooden template which will be swept longitudinally through a mound of wet concrete. Sweeping once or twice would give us the parabolic shape of the concentrator. We will then let it dry and then finally we would paste Aluminium foil on it.

Step 1: Draw a horizontal line on a paper

For that you should have something in mind as to what width you require for your solar concentrator. e.g. if you want to make a solar concentrator 3 feet wide, you would need a paper of more than 3 feet width. You may not get a paper of this size. In order to solve this problem you can take 3,4 large papers and stick them side by side on something flat e.g. a board. It would be even nicer if you paste these sheets directly on the wooden piece which you will use to make the template. So when you are done with sizing the paper and pasting it, draw a horizontal line arbitrarily at the bottom of the paper.

Step 2: Mark the midpoint of this line

Do this step carefully.

Step 3: Draw a vertical line passing through this point.

Carry out this step even more carefully.

Step 4: Mark the focus of the parabola

Now, this is important. You will now choose the focus. The focus is going to be the point on which all the solar radiations will converge. So mark the focus while keeping in mind the height of the pipe, pot or pan which you are going to heat using this concentrator. Here I have taken 3 feet as an example. You can take any value you wish according to your needs.

Step 5: Mark the points to make the curve.

Formula of the parabola is: x2 = 4ay

where a = focal length

Take several values of "x" with equal intervals and calculate "y".

e.g. Take x = 0.1ft and then calculate y

Then take x = 0.2ft and calculate y. With the interval of 0.1 keep taking values till the required width.

Note that both halves of the paper(as separated by the vertical line) are the mirror image of each other.

You will end up with something like this:

Step 6: Join all the points which you have marked.

Join all the points carefully. Here I am showing only a rough sketch. You should be more careful with e curve. It should be as smooth as possible. The efficiency of the concentrator depends on how accuracy of this curve.

Step 7: Saw the curve.

You had two options in the beginning. Either you could draw the curve on paper and then paste it on a wood 'plank' later OR you could paste the paper directly on thin wood board and draw the curve on it.

If you chose to make the curve first, then paste this paper on to a thin wooden board now.

Now saw out the profile and nail a piece of wood(for handle) on to this profile. This is how it should look:

Step 8: Prepare some concrete

Take two to three parts sand and one part cement and mix it well. Depending on the size of your solar concentrator, take cement and sand approximately. Add water and mix this whole stuff. Make a mound of this "sludge" as shown in the figure below. It shouldn't be as perfect as it looks in the figure below.

Step 9: Sweep the template longitudinally on the mound.

Now, sweep the template on this wet mound. Do it as many times as you wish to get near-perfect shape. Let it dry.


Step 10: Paste Aluminium foil on the structure.

Cut Aluminium foil in to pieces and paste it on the concave surface of the structure. Your concentrator is now ready for reflection.

Hang anything you like to heat e.g. pipe or pan at the focus.

Pipe or pan can be supported with proper steel, iron or wood supports at each end of the structure. Please do not touch a hot solar cooker (i.e. a concentrator that has been exposed to sunlight for a long time) as it may cause serious burns.

This concentrator works best at noon. It can be used as a hot dog solar cooker.

If you have any comments, suggestions, clarifications, queries please write them down in the comments section. I will reply you immediately.

 

Solar concentrator plans in the News

  • Local Newsu.tv5 days ago

    It has been revealed the UK and Ireland's first publicly-funded houses without a central heating system are to be built in east Belfast.

Comments

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Monica Jenkins profile image

Monica Jenkins  says:
17 months ago

Hi there! I find this intriguing and your instructions to be very clear. Can you post some ideas about what we could use this for? Could we incorporate this into a way to heat water for instance?

SANTOSHSHIVALE  says:
16 months ago

i need detail knowlage about how to make calculation of parabola and stand

nathan  says:
15 months ago

great, thanku

MrBurton profile image

MrBurton  says:
14 months ago

okay this is easy, You can make a BBQ out of it, use it as a mold and place on a tracker with lighter material. The folks in the middle east have already used large parabolic boilers to heat water for steam instead of using fossil fuels.

bergen  says:
10 months ago

very good info. what about making the refector dish shaped? Have you done it?Have you used a flexable mirror material? Years ago we would use a glass flashlight lens to burn holes in paper also a magnifying len. Point is I am interested in heating liquid for heating in a cold climate. Small area, floor circulation.

I recently read and saw a piture of a 10' by 10' parabolic collector where a 2by4 held at the focus point burst into flame.

Also sun tracking would be nice.

I would like to hear you comments.

thanks

greathub profile image

greathub  says:
10 months ago

@ bergen: It would be a really nice idea.

Yes I did that too using specs in my childhood.

But I have no idea as to how one can make one on a large scale.

How about making something flexible and transparent for this purpose. e.g. using a lens-shaped transparent balllon-like material filled with a fluid that focuses light to a point.

Jay  says:
9 months ago

I am an engineer and have invested several months in methods of harnessing energy. The challenge is transforming one form to another depending on needs, The most generic energy currency appear to be electric which is readily made into heat, light and mechanical forms. Using heat we can create more biomass for fuel manufacture by extending growing seasons. Options exist to translate heat into mechanical. (operate a gennerator) Check out sterling motors. Best luck in your creative endevors.

Regards,

Jay

Bobby B!  says:
8 months ago

I love this! I'm gonna give it a try and get back to you. One question for now: you say this works best at noon, right? So what numbers should I plug in to the equasion for a lower sun?

greathub profile image

greathub  says:
8 months ago

@ Bobby B!: If you are talking about Sun that "goes sideways in sky", something that happens in northern parts of the world, then you should try to tilt this model such that the longer side of rectangle becomes perpendicular to the incoming rays. This way you will get best results.

jazzheaven  says:
8 months ago

Hey G,

First of all great efficient thinking! I am figuring out a plan to construct a parabolic mirror (circular) bbq. The thing is that the proces of making a circular parabolic mirror is way more complex than the "rectangular" one.

I rather make a rectangular one like yours due efficiency THOUGH i'm afraid that I won't gain as much heat as with a circular one.

Am I correct to say that the focus line you get with a rectangular parabola is not as hot as with a circular parabola... since you actually collect the whole line into one point.

If that's not the case or you gain enough heat onto a baking stone your way I just make one shaped like yours...

Many thanks for your reply!

Kind regards,

JazzH

greathub profile image

greathub  says:
8 months ago

@jazzheaven: You are right heat would be lesser with rectangular parabola. It would be concentrated on a single line unlike circular parabola that concentrates all rays on a single point. You can increase the surface area of parabola to solve this problem.

And don't forget to upload the images of the cooker that you build.

Karl_  says:
8 months ago

Thank you so much for sharing...

I would like to point out that if you were to pivot your wooden template into the wet concrete mound, instead of plowing through it, you would end up with a parabolic mold. This is, of course, just a consequence of your excellent idea.

Regards.

Abuze  says:
3 months ago

Hi

This is very interesting information. i was looking for a cheap and easy design for a solar cooker and i think this is perfect.

see you when i,m done constructing. and thanks a lot for sharing, not many people would give out details of thier works.

Charles  says:
2 months ago

I have read that one of the problems with parabolic cookers is that they must be focused often to follow the sun. How would you focus this one if it's made of concrete? Does this system is able to concentrate sun rays even if not aligned correctly?

greathub profile image

greathub  says:
2 months ago

@ Charles:

Good question!

This cooker will work best at noon when Sun is directly overhead.

optronics48  says:
2 months ago

Is the yellow template on 7 an accurate parabolic curve o just a drawing ?

greathub profile image

greathub  says:
2 months ago

@ optronics48: just a drawing ..... not an accurate parabola.

optronics48  says:
5 weeks ago

Due to its water trough shape its quite easy to make a sun following device. Just put one end on the ground and the other at the angle of your latitude.Mount the whole thing on North/South line. This will only need to be turned on its axis to follow the sun, you can even rig a motor to do it full auto for you.Telescopes follow the stars this way.

I wonder if you put a black anodized aluminum tube, would it heat water more rapidly than the dish type parabola? As you say, just make it bigger to compensate for efficiency loss. Big dishes get kind of unwieldy without solid mounting, but this is a tilted water trough..a triangle with one end on the ground, very stable.

optronics48  says:
4 weeks ago

Thank you very much for a great project !!

I made one of wood for the basic structure, no cement. Used thin sheet metal for the curve of the trough and lined it with reflective gift wrap. Put a one meter long 32 mm aluminum tube painted black at the focus. Good construction will show a bright straight line proyected on a white sheet of paper when placed at the focus and aimed at the sun. All imperfections will make this line less straight and bright.

Mine was far from perfect, but even so, heated a liter of water ( a quart ) that was at 18C to about 90 C in only twenty minutes..burned my hand when touched the tube ! !

After having done this project, I ask myself..why do we use fossil fuels? Only greed of big bussiness and corrupt govts are the answer I can find.

Anyway, thanks again for a great project.

greathub profile image

greathub  says:
4 weeks ago

@optronics48: Good to hear that your project works. We, as human beings, need much much much more research before we can get so much advancement that we are able to produce high quality materials - at cheap price - to produce solar power.

engineer mubashar  says:
10 hours ago

i am a mechanical engineer and have a clear concept about solar energy conservation and its all current innovations.It is a nice and bright idea.I have conceived 100% same idea to make a prabolic mirror.Currently i am using another idea which will formulate a more better reflector.Let us build a energy coserved home a nd afterwards a such nation.

engineer mubashar  says:
10 hours ago

Monica Jeenkins has asked about use of such reflectors for water heating.In my opinion answer is"yes" but we have to control the flow rate of water to control the water phase. Simply it is funtion of time and area assuming a turbulent flow.I think these systems may be used for pre-boiling of vegetables.We may use black chrome coated copper heat collectors for more hot water or steam but dont forget to add temperature and flow conrol through solenoid valves.

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