How to Build a Forge
84The Blacksmith's Codex
- The Blacksmith\'s Codex
A newer blog dedicated to sharing information about the blacksmiths trade.
Disclaimer: This is what I did. I'm not telling you to run out and do this, so if you get hurt, I'm not taking any responsibility. Please, in what ever you do but most especially forging, SAFETY FIRST. Now, here's how I built my first forge. I went to Wal-Mart and purchased a cheap grill. I bought the table top model because I am impatient, but in hind sight, I should have gotten one with legs that would have put the bowl around waist height. I used a reciprocating saw to cut into the metal on the front, enough so that I could bend the metal back on the top and bottom. This created a large space where I could insert the metal I was working on. Lowes (not too sure about Home Depot) carries furnace cement, which is rated up to, I think, two or three thousand degrees. I ended up using about four of the little containers in order to completely cover the inside of the bowl and the top. Important note: If you are dead set to repeat this project, make sure that you put a thin layer on the grill and let it dry before applying the next coat. This will take a full night to properly cure, but it beats super heating a semi-liquid trapped just below the thin crust of cement. For those who are not physics buffs, this will cause the aforementioned semi-liquid furnace cement to do the same thing your radiator does on your car when you remove the cap after driving. Hot liquid everywhere.
For an air source, I purchased a hand bellows from Lowes. For my beginning stages, this works fine, but I plan on using a small motorized fan and a pipe to force air in from underneath. Another important note. Do not use any form of galvanized metal!!! Galvanized metal, and piping, when heated exudes a poisonous gas. Only use black iron, this also extends to the metal you are forging. I purchased a three pound blacksmith's hammer from Lowes, a bag of wood charcoal and some gloves. The wood charcoal is important, since regular cooking charcoal cannot get hot enough for forge work. Lastly, there was the anvil. Here is a little info on anvils. If you tap the horn of the anvil with a hammer, if it makes a lovely "riiiiiiiiiing" sound then it is probably steel, if the sound is more hollow, it's cast iron. If you can get a steel anvil, more power to you. They are pricey. Cast iron will work, though won't last as long as steel, for a fraction of the price.
As for the metal, the first few dozen times you try to forge something it will always come out the same, a twisted mess. Don't think that you need to find the perfect bar of stainless steel to work on out of the gate. Lowes sells re bar, and the crappiest piece of re bar (believe it or not) is of a higher quality steel than the best made sword of the middle ages. There has long been contention about "Damascus Steel" being so strong you could cut other swords in half, and I assure you that this is not true. Damascus steel, or wootz as it was originally called, was made by pattern forge welding. This was done to purify the metal by folding it over itself and thereby work out the impurities.
The Blacksmiths Codex
- The Blacksmith\'s Codex
A newer blog dedicated to sharing information about the blacksmiths trade.
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Thanks. If you'd like, check out my website at blogger http://blacksmithcodex.blogspot.com/
Its new but I want to try and flesh it out. If you'd like to write some articles, please feel free to submit them. If you have a website you sell your metal workings from or something like that, please include the link.











Jesus_saves_us_7 says:
10 months ago
Good hub, I have an interest in all aspects of metal working. I am an Iron Worker and Weldor by trade, and have always had a desire to try my hand at Black Smithing. I have read a lot of other ideas about home made forges, and yours sounds just as good and practical as anything I have seen anywhere else. very creative and informative hub. Another good one I read somewhere utilized an old double sink, one side was bricked and the other was used to quench.