Rapid Prototyping
64Rapid Prototyping
Rapid Prototyping
Rapid Prototyping (RP) can be defined as a group of techniques used to rapidly produce a scale model of part or of the Assembly by three-dimensional computer-Aided Design (CAD) data. What is commonly believed that RP stereolithography technique first developed by 3D Systems in Valencia, CA, USA. The company was founded in 1986 and since then, a number of different RP techniques available.
Rapid Prototyping decreases development time by allowing corrections to
a product that is made early in the process. In giving the engineering,
manufacturing, marketing and purchasing products out early in the
design process, mistakes can be corrected and changes can be made while
they are still cheap.
Rapid
Prototyping has also been mentioned as solid freeform manufacturing,
automated manufacturing equipment, and layered manufacturing. RP
obvious use as a vehicle for the display. In addition, RP models can be
used for the test, for example, when an aerodynamic shape is placed in
a wind tunnel. RP models can be used to create male models for tools,
such as silicone rubber molds and investment patterns. In some cases,
the RP may be the final, but typically the RP material is not strong or
accurate enough. When the RP material is suitable, very complicated
shapes (including parts nested within parts) may occur due to the
nature of public relations.
There are a multitude of
experimental methodologies RP, either in development or used by small
groups of individuals. This section will focus on RP techniques that
are currently available commercially, including stereolithography
(SLA), selective laser sintering (SLS ®), Laminated Object
Manufacturing (LOM ™), Fused Deposition Modeling (FDM), Solid Ground
Curing (SGC), and techniques of ink jet printing.
The first rapid
prototyping techniques became available in late 1980 and used to
produce models and prototype parts. Today, are used for a much wider
range of applications and are even used to manufacture quality parts
production in relatively small quantities. Some sculptors use the
technology to produce complex shapes for art exhibitions. The use of
additive fabrication technology to rapidly create virtual prototypes of
designs is computer-aided design (CAD) or animation modeling software,
transforms them into thin, virtual, horizontal cross sections and
creates successive layers until that the model is complete. It is a
WYSIWYG process where the virtual model and physical model are almost
identical.
With the manufacture of additives, the machine
reads data from a CAD drawing and lays down successive layers of
liquid, powder or sheet material, and so builds the model in a series
of cross sections. These layers, which correspond to the virtual
section of the CAD model, are joined or fused automatically to create
the final shape. The primary advantage to additive fabrication is its
ability to create virtually any geometric shape or form.
The
standard data interface between CAD software and machines is the STL
file format. An STL file is approaching the form of a part or assembly
using triangular facets. Smaller facets produce a higher quality
surface.
The word "rapid" is relative: construction of a
model with current methods can take several hours to several days
depending on the method used and the size and complexity of the model.
Additive systems for rapid prototyping can typically produce models in
a few hours but can vary widely depending on the type of machine being
used and the size and number of models that are produced
simultaneously.
Some manufacturing techniques using solid
freeform two materials during construction of the parties. The first
material is the material part and the second is the support material
(to support the salient features during construction). The support
material is later removed by heat or dissolved in a solvent or water.
The manufacture of traditional injection molding may be less costly to
manufacture polymer products in large quantities, but additive can be
quicker and less expensive when producing relatively small quantities
of the parties. 3D printers give designers and concept development
teams the ability to produce parts and models of concept using a
desktop size printer.A large number of competing technologies are
available in the market. Like all additives are the technologies, their
main differences are in the way layers are built to create the pieces.
Some are melting or softening material to produce the layers (SLS,
FDM), where other liquid thermoset materials which are cured with
different technologies. In the case of lamination systems, thin layers
are cut and joined.
Rapid Prototyping in the News
- Rapid UI Prototyping with Microsoft Expression Blend 3Developer.com2 days ago
In the modern enterprise world with the ever-growing complexity of software applications and requirements, presenting ideas visually can be a challenge.
- The Online Information Source for the Medical Device IndustryMedical Device Link1 second ago
A giant magnetoresistive (GMR) magnetic sensor is designed for use in battery-powered implantable devices such as pacemakers, ICDs, neurostimulators, and drug pumps.
- Mozilla Messaging building nest for Thunderbird 3.1Ars Technica13 hours ago
Mozilla Messaging, the Mozilla subsidiary behind the Thunderbird project, has revealed a preliminary roadmap proposal for the next major version of the open source e-mail client. The developers could potentially adopt a more incremental development model with shorter release cycles. According to a new proposed schedule that has been published in the Mozilla wiki, Thunderbird 3.1 is tentatively ...
- http://en.wikibooks.org/wiki/Instructional_Technology/Instructional_Design/Rapid_Prototyping
- THE RAPID PROTOTYPING HOME PAGE
- Rapid Prototyping Services, Stereolithography & 3D Prototypes
Metro offers rapid prototyping, blow molding prototypes, stereolithography, urethane castings, architectural models and many other rapid prototyping services. Competitive price matching. - Rapid Prototyping: An Overview
Introduction to Rapid Prototyping, its reasons, and methodolodge. - Rapid prototyping - Wikipedia, the free encyclopedia
- Rapid Prototyping
Providing cutting-edge rapid prototyping and rapid manufacturing solutions for a wide variety of applications in a broad array of materials.
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