Troubleshooting and Repair of Internal Combustion Engine (Diesel, Gasoline):
66Listed below are some of the common engine problems or troubles and their possible causes
ENGINE DOES NOT START: possible causes
- Empty fuel tank
- Fuel is old, dirty, or contaminated
- Fuel pump not working
- Fuel supply hose damaged, distorted, or improperly attached
- Inappropriate, clogged, or faulty spark plugs
- Loose plug wires
- Starter motor is not operational
- Battery is undercharged
- Ignition coil not functional
- Broken ignition switch
- Faulty wiring and connection problems in the ignition system
ENGINE STALLS: possible causes
- Fuel supply hose damaged, distorted, or improperly attached
- Fuel tank empty
- Fuel filter is clogged up
- Fuel is old, dirty, or contaminated
- Fuel supply hose damaged, distorted, or improperly attached
- Closed fuel tank vent
- Inoperative, or clogged thermostat
- Wrong engine oil
- Spark plugs defective, wrong, plugged, or incorrect spark-plug gap
ENGINE KNOCKS or DETONATES (PINGING): possible causes
- clogged Carburetor
- Ignition Distributor problems
- plugged fuel Injectors
- Valve timing fails, or faulty
- failed or loose timing belt tensioner
- lean air-to-fuel mixture
- using fuel of lower than recommended Octane Rating
- too high engine compression
- Anti-Knock sensors malfunction
- Engine is too hot
- lack of proper exhaust gas recirculation
- air conditioning compressor fails or ices up
- Carbon deposits in the combustion chamber, pistons, cylinders, valves, or exhaust system lines
- Faulty or defective main crankshaft bearings
- water pump bearing is worn out
- Alternator rotor has worn bearings
- Flywheel is broken or has cracks
ENGINE IDLE IS ROUGH: possible causes
- Carburetor is flooded
- Fuel hose crushed or twisted
- Fuel filter clogged
- Fuel being used is contaminated or old and stale
- Throttle linkage sticking
- Spark plugs defective, wrong, plugged, or incorrect spark-plug gap
- Ignition problems occur in one or more cylinders
- Ignition wires maybe cracking or broken
- improper connection at both distributor cap and spark plugs
- clogged catalytic converter
- exhaust system is restricted or has blockage
ENGINE SPEED IS LOW OR NOT INCREASING: possible causes
- Fuel filter is clogged
- Fuel supply hose incorrectly connected, broken, or twisted
- Fuel is old, dirty, or contaminated
- Spark plugs defective, wrong, plugged, or incorrect spark-plug gap
- Low engine oil level
ENGINE SMOKES: possible causes
- engine is burning oil
- worn or broken piston rings
- worn or damaged cylinders
- worn valve guide or valve guide seals
- engine is burning coolant or transmission fluid
- leaking head gasket
- broken or cracked cylinder head
- Air filter is clogged
- Air/fuel mixture is too rich
- stuck automatic choke in the carburetor
- leaky fuel injector
- fuel pressure is too much
ENGINE OVERHEATING: possible causes
- Overloading
- Water pump failure
- loose water pump impeller
- Clogged water lines
- Defective or clogged Thermostat
- Oil pump is faulty or not functional
- Engine oil level is too low
- Using old, contaminated, or incorrect engine oil
- Using spark plugs with inappropriate heat-range
- low coolant level, coolant leak, or poor coolant circulation
- faulty coolant sensor or air trapped under the sensor
- accumulated deposits in the water jackets
- fan clutch slips or misses
- cooling fan failure
- broken, cracked radiator hose
- ruptured or broken radiator cap
- poor airflow through the radiator
- Radiator is poor or inefficient
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