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How to Assemble a Mountain Bike - Handlebar and all the Commands

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By funride

Chapter 3 - Assembling the Handlebar and all the Commands

This hub belongs to a series of hubs about How to Assemble a Mountain Bike.


This stage of the assembling it is very important as it will influence the way you will ride your bike and control all the commands - brakes, shifters, suspension lock-out and any cyclo-computer you use.



First step - Handlebar

After assembling the stem to the suspension tube it is now time to mount the handlebar.

Depending on the intended use for the bike you will want to choose the right handlebar.

If you are assembling a cross country bike (XC) then you want to have a handlebar that puts you in the right position every time you have to climb another uphill and the right choice would be a flat handlebar.

On the other hand if you want an All Mountain bicycle then you should go for a riser handlebar which will give you much more confidence on the downhill sections and also a more comfortable position to ride.

How to mount the handlebar into the stem


Find the right handlebar for you

Pyramid Mountain Bike Riser Handlebar, 3" Rise, Alloy Pyramid Mountain Bike Riser Handlebar, 3" Rise, Alloy
Mountain bike/City handlebar with 3 1/2" rise. 27 1/2" x 3 1/2" x 1". Silver alloy.
Price: $19.49
Truvativ Stylo Race MTB Riser Bar 20mm 680mm 31.8mm Black Truvativ Stylo Race MTB Riser Bar 20mm 680mm 31.8mm Black
Butted Al-6061-T6 aluminum. Black Anodized finish. Widths: 620mm and 680mm. Rise options: 15mm and 25mm. 9 degree backsweep / 5 degree upsweep. 31.8mm bar clamp diameter.
Price: $18.88
List Price: $29.00
Easton EA30 Aluminum Mountain Bike Flat Handlebar (25.4 Diameter, 580mm Wide, 3-Degree Bend) Easton EA30 Aluminum Mountain Bike Flat Handlebar (25.4 Diameter, 580mm Wide, 3-Degree Bend)
Easton`s most affordable XC bar. The EA30`s 6061 aluminum alloy delivers strength and durability. When performance within a budget is an issue, the EA30 delivers.
Price: $20.00
BBB Multibar Mountain Bike Handlebars - 51000011 /BHB-30 BBB Multibar Mountain Bike Handlebars - 51000011 /BHB-30
Multi-Position handlebar designed to offer maximum comfort. Ergonomic design allows many different positions for sporty and relaxed riders. Made of 6061 T6 aluminum.
Price: $30.99
Brand NEW 2009 Ritchey WCS Carbon MTB Flat Handlebar Diameter: 31.8 mm x Length: 580mm Brand NEW 2009 Ritchey WCS Carbon MTB Flat Handlebar Diameter: 31.8 mm x Length: 580mm
Tom Ritchey has been making off-road bars for decades, and his designs have not only been a staple on the World Cup cross country circuit, but have often dominated it, claiming multiple World Championship titles along the way.
Price: $135.99
List Price: $189.95
Azonic WF Riser Bar Mountain Bike Handlebar (2.5-Inch Rise, Black) Azonic WF Riser Bar Mountain Bike Handlebar (2.5-Inch Rise, Black)
Extremely light INCA 6061 carbon fiber RTM technology: A fusion of carbon fiber and 2014 alloy that gives the perfect blend of strength, stiffness, light weight and durability.
Price: $59.99
List Price: $59.99
Ritchey Pro Carbon O/S Rizer Mountain Bike Handlebar - 31.8 x 670mm - 30-267-725 Ritchey Pro Carbon O/S Rizer Mountain Bike Handlebar - 31.8 x 670mm - 30-267-725
Cold forged from a solid block of 2014 T-6 Alcoa alloy bead blast finish width 28" avail in 25.4mm 1.5 black
Price: $119.99
List Price: $149.99

PRO XC Foam Mountain Bike Handlebar Grip - Black - Pair - PR371008 PRO XC Foam Mountain Bike Handlebar Grip - Black - Pair - PR371008
Foam grips for MTB and trekking bikes. Light weight and comfortable shape.
Price: $4.91
List Price: $5.99
Ritchey WCS True Grips " Foam Black 129162 Ritchey WCS True Grips " Foam Black 129162
Dual compound won't slip on the bar or in your hand. Aggressive design works great even in nasty conditions. Tough neoprene foam is super light, plush and grippy even in wet conditions. Slim anatomical shape is perfect with gloves or without. One of the lightest grips available.
Price: $6.70
List Price: $15.00
Ravx Comfy X Bicycle Handle Bar Grips - HG1-5 (Red) Ravx Comfy X Bicycle Handle Bar Grips - HG1-5 (Red)
Triple density: Hard inner core grips bar firmly. Medium inner/front provides firm grip. Soft outer shell protects ulnar nerves.
Price: $10.12
List Price: $11.89
Cane Creek Ergo Control 2 Bar Ends, Black, 200g, 1 Pair Cane Creek Ergo Control 2 Bar Ends, Black, 200g, 1 Pair
Cane Creek's original Ergo Control took the bar end to an unprecedented level of performance. Its ergonomic profile, extending both fore and aft of the handlebar, gave riders more comfort and control than was previously possible.
Price: $44.83
List Price: $58.30

Second step - Commands (brake levers, shifters, grips, etc.)

After putting the handlebar into place it is time to assemble all the commands.

Depending on the kind of shifters and brake levers you should check which configuration is the best for you (having the brake levers "inside" the shifters or the other way around).

I prefer to have the shifters fixed between the brake levers and the grip, this way I can reach the shifters without difficulty and at the same time reach for the brake lever with two or three fingers.

This setup can vary with different types of brake levers and shifters and I advise you to test both ways to see which one makes you feel more comfortable.

If your suspension has lockout with a handlebar control you probably want to have it "inside" all other commands. But of course this is something you will have to check for yourself.

After having all commands placed into the handlebar it is time for the handlebar grips. There are lots of different grips to choose from.

After trying several kinds of grips I chose to use foam grips from Ritchey as they are the most comfortable I found and even though they do not have any locking system they stay in place no matter how hard you ride.

Install the Shifter Lever on Bicycle Handlebars

SRAM X.5 Mountain Bike Trigger Shifter Set (9-Speed) SRAM X.5 Mountain Bike Trigger Shifter Set (9-Speed)
Price: $23.40
List Price: $35.00
SRAM X-7 Bicycle 9 Speed Trigger Shifters SRAM X-7 Bicycle 9 Speed Trigger Shifters
Price: $56.00
List Price: $64.99
SRAM X0 Bicycle Twist Shifter Set (9-Speed) SRAM X0 Bicycle Twist Shifter Set (9-Speed)
Price: $53.30
List Price: $80.00
SRAM X9 Mountain Bike Trigger Shifter Set (9-Speed) SRAM X9 Mountain Bike Trigger Shifter Set (9-Speed)
Price: $79.99
List Price: $114.00
Shimano America SL-M660 SLX Shift Lever Set Shimano America SL-M660 SLX Shift Lever Set
Price: $68.98
List Price: $109.99
Sram X.0 Shifter, 9 Speed, Rear Trigger, 1:1 Actuation Sram X.0 Shifter, 9 Speed, Rear Trigger, 1:1 Actuation
Price: $103.42
List Price: $0.00
Shimano America XT Rapidfire Shift Lever Shimano America XT Rapidfire Shift Lever
Price: $126.00
List Price: $179.99

Install Break Levers on a Bicycle Handlebar

Shimano XTR Pre-Bled Bicycle Hydraulic Disc Front Brake Set - BL/BR-M975 - 900mm Hose/ 74MM Post Mount - IM9752B6BA090P Shimano XTR Pre-Bled Bicycle Hydraulic Disc Front Brake Set - BL/BR-M975 - 900mm Hose/ 74MM Post Mount - IM9752B6BA090P
Shimano's new disc brake calipers retain Shimano's signature control through superior modulation. The BR-M975 retains an opposed two-piston design while reducing weight: The one - piece design is more compact and very stiff which results in a precise and efficient disc brake design. The titanium back plate on the new XTR brake pads are 12 grams lighter than current steel pads. Durability in the pad is also improved by 50%. Use international standard calipers for the ultimate in weight savings to achieve the following rotor choices: 160mm / 180mm for the front or 160mm / 140mm for the rear. Brake kits include lever, caliper, hose, and brake pads.
Price: $299.99
Shimano XT Dual Control Hydraulic Disc Brake System Front & Rear, Set Shimano XT Dual Control Hydraulic Disc Brake System Front & Rear, Set
New Shimano Deore XT addresses the various needs of today's riders. New XT disc brake, a new level of performance and controllability, features high power braking. "Engineered for the way you ride". With the same concept to as XTR, new DEORE XT is born.
Price: $468.95
List Price: $469.99

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You did not understood something or are having some difficulties? Please feel free to ask me, I will try my best to help you out. You can post your questions on the comments box bellow or contacting me through the Contact funride link.


Comments

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ethel smith profile image

ethel smith  says:
7 months ago

Glad mine came assembled :)

funride profile image

funride  says:
7 months ago

LOL, you will never know what you missed... at least until you try ;)

I can assure you it can be very rewarding to "built" your own bicycle :)

Thanks for commenting.

Sandyspider profile image

Sandyspider  says:
7 months ago

Nice info.

jnnfr271 profile image

jnnfr271  says:
7 months ago

Thank you for this post. I'm adding it to my favorites for future reference. I'm learning it is a good idea to know how to maintain and do minor repairs yourself.

funride profile image

funride  says:
7 months ago

Hi Sandy, thanks for stopping by :)

Hey jnnfr271, I´m glad you enjoyed it. That´s right, it´s very useful specially if you ride long distances through places where there are no mechanics or bike shops.

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