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91

SIPOC analysis

The Six Sigma methodology follows several different process variables; SIPOC is just one of the variables used by Six Sigma. SIPOC is a high-level picture of the process and provides a visual image of how the...

2 comments    process suppliers six sigma
95

The Seven Wastes

The Chief Engineer for Toyota during the mid-1900 was Taiichi Ohno. Ohno is given credit for creating the Toyota Production System (TPS) and creating the seven wastes. Toyota defines waste as being...

1 comment    toyota manufacturing waste
Kaizen helps to remove variability in the manufacturing process and improves quality96

Kaizen-Continuous Improvement

What does the word "Kaizen" mean? This Japanese word has been associated with many Lean Manufacturing techniques and more specifically the Toyota Production System. In Japanese this word is pronounced...

5 comments    business japan waste
90

Lean Manufacturing: SMED and JIT production

Companies are always searching for ways to reduce waste in the manufacturing process. Lean Manufacturing is one of the most common strategies used to reduce waste and improve the overall process. Single...

1 comment    process toyota inventory
82

5S for Workplace Organization

5S is considered as a basis for Lean Manufacturing and this article attempts to explain what it is, why it fails in so many organisations and what is required for it to succeed.

2 comments    safety management organization
82

Phase 1 - Seiri of the 5 S methodology

Seiri, which means organization or sort, is used to put things together or to organize them by using specific rules. And one of the best things about seiri is that once you know and understand the rules that...

0 comments    sort seiri 5 s program
79

Phase 2 - Seiton of the 5 S methodology

In order to properly follow through with seiton you are going to need to make sure that you have first successfully completed seiri. The reason for this is that seiri actually leads into seiton, so you cannot...

0 comments    six sigma lean manufacturing
80

Creating a Lean Manufacturing Enviroment

Introduction Creating a lean manufacturing environment cannot be done through a step by step implementation process that you may find in a manual or tutorial. Implementing a lean manufacturing method of...

3 comments    process management waste
79

What is value added work and non-value added work?

What is value added work and non-value added work? What is value added work and non-value added work? Value added work and non-value added work refers to the idea that a customer will pay for work that adds...

0 comments    business management quality
Kentent profile image75

What causes lean manufacturing failure and how to avoid it

What causes lean manufacturing failure and how to avoid it Before you can even begin to understand how lean manufacturing can fail and the things that you can do to avoid that kind of failure you should...

0 comments    business management failure
working