ArtsAutosBooksBusinessEducationEntertainmentFamilyFashionFoodGamesGenderHealthHolidaysHomeHubPagesPersonal FinancePetsPoliticsReligionSportsTechnologyTravel

Processes in the chicken factory after slaughtering them.

Updated on March 21, 2014

Most popular meat

It’s the most popular of all the meats, the carnivores amongst us love it roasted grilled or fried. Some others prefer the leg while others devour the breast. Whatever your breed selection, chicken lovers can't get enough of the stuff.

It is well organized & departmentalized job

The chickens arrive at the factory with their feet, legs and heads already cut off, what’s left are breasts and wings. The slaughter house also removes the innate.A conveyor belt transports the chickens to the cutting and deboning zone, a bustling assembly-line operation.

Workers prop each chicken on a cone-shaped stand in order to have both hands free to work, cutting up a chicken properly isn't as easy as you might think the workers get special training. It’s crucial to keep their knifes well sharpened and wipe them after every five or so chickens.

How the wings are removed

The first cuts remove the wings starting on one side, and positioning the knife horizontally in line with the top of the cone, the worker makes an incision where the wings join the shoulder then cuts downwards across the back of the chicken then a quick cut and twist to detach the wing, it’s the same procedure on the other wing. The incisions at the wing shoulder joint was sliced through the tendon completely, otherwise detaching the wing is difficult, and struggling with the slippery wing while holding a knife in your hand can result in serious injury.

Removing tenderloins at home

Peeling Skin and Cutting Breast

The next cuts remove the skin and breast, workers peel off the skin, then pull on the two breasts and make it quick incision to release them. They slice the breasts apart carefully checking for bones that might have broken off from the carcass and be hiding in the meat. Next cuts remove the tenders; the meat located under the breasts. Workers make an incision in the middle just under the wishbone and down the length of the carcass this detaches the tenders enabling the next worker on the line to pull them off.

Cutting wings into three defined pieces

Meanwhile workers load the wings onto a machine appropriately called the wing cutter and many Ferris wheel that transports the wings onto sharp knives that chop them into three sections; drumette - the chubby part with most of the meat, wingette - the middle part and the wing tip - the pointy part with barely any meat.

Post cutting processes in the factory

The factory transforms the meatier drumette and winglets into frozen ready to eat chicken wings. The first step in that process is seasoning, workers load the pieces into a giant drum, as the drum rotates seasoning is added; barbecue or ‘honey & garlic’ for instance. After about half an hour the chicken wings come out evenly coated. Now these freshly seasoned wings go into a gas fired oven where they bake approximately to 250 degree Celsius for 8 to 11 minutes. They come out fully cooked and ready to eat. Then they go into a freezing mechanism for about half an hour, then to the automated packaging department where they are sealed in a bag.

Some chicken pieces, wings tenders and breasts are prepared differently. After seasoning they travel through a rotating drum that coats them in a flour and bread crumb mixture, then into a second-drum for a second coat. Next stop a 40-second deep fry in canola oil just long enough to adhere the coating, then into the oven for 20 minutes at about 250 degrees Celsius. These chicken pieces are fully cooked and ready to be frozen and packaged. This is meat production on a mass scale you can of course choose to be our own chef and cook the chicken just the way you like it

Comments

    0 of 8192 characters used
    Post Comment

    No comments yet.

    working

    This website uses cookies

    As a user in the EEA, your approval is needed on a few things. To provide a better website experience, hubpages.com uses cookies (and other similar technologies) and may collect, process, and share personal data. Please choose which areas of our service you consent to our doing so.

    For more information on managing or withdrawing consents and how we handle data, visit our Privacy Policy at: https://hubpages.com/privacy-policy#gdpr

    Show Details
    Necessary
    HubPages Device IDThis is used to identify particular browsers or devices when the access the service, and is used for security reasons.
    LoginThis is necessary to sign in to the HubPages Service.
    Google RecaptchaThis is used to prevent bots and spam. (Privacy Policy)
    AkismetThis is used to detect comment spam. (Privacy Policy)
    HubPages Google AnalyticsThis is used to provide data on traffic to our website, all personally identifyable data is anonymized. (Privacy Policy)
    HubPages Traffic PixelThis is used to collect data on traffic to articles and other pages on our site. Unless you are signed in to a HubPages account, all personally identifiable information is anonymized.
    Amazon Web ServicesThis is a cloud services platform that we used to host our service. (Privacy Policy)
    CloudflareThis is a cloud CDN service that we use to efficiently deliver files required for our service to operate such as javascript, cascading style sheets, images, and videos. (Privacy Policy)
    Google Hosted LibrariesJavascript software libraries such as jQuery are loaded at endpoints on the googleapis.com or gstatic.com domains, for performance and efficiency reasons. (Privacy Policy)
    Features
    Google Custom SearchThis is feature allows you to search the site. (Privacy Policy)
    Google MapsSome articles have Google Maps embedded in them. (Privacy Policy)
    Google ChartsThis is used to display charts and graphs on articles and the author center. (Privacy Policy)
    Google AdSense Host APIThis service allows you to sign up for or associate a Google AdSense account with HubPages, so that you can earn money from ads on your articles. No data is shared unless you engage with this feature. (Privacy Policy)
    Google YouTubeSome articles have YouTube videos embedded in them. (Privacy Policy)
    VimeoSome articles have Vimeo videos embedded in them. (Privacy Policy)
    PaypalThis is used for a registered author who enrolls in the HubPages Earnings program and requests to be paid via PayPal. No data is shared with Paypal unless you engage with this feature. (Privacy Policy)
    Facebook LoginYou can use this to streamline signing up for, or signing in to your Hubpages account. No data is shared with Facebook unless you engage with this feature. (Privacy Policy)
    MavenThis supports the Maven widget and search functionality. (Privacy Policy)
    Marketing
    Google AdSenseThis is an ad network. (Privacy Policy)
    Google DoubleClickGoogle provides ad serving technology and runs an ad network. (Privacy Policy)
    Index ExchangeThis is an ad network. (Privacy Policy)
    SovrnThis is an ad network. (Privacy Policy)
    Facebook AdsThis is an ad network. (Privacy Policy)
    Amazon Unified Ad MarketplaceThis is an ad network. (Privacy Policy)
    AppNexusThis is an ad network. (Privacy Policy)
    OpenxThis is an ad network. (Privacy Policy)
    Rubicon ProjectThis is an ad network. (Privacy Policy)
    TripleLiftThis is an ad network. (Privacy Policy)
    Say MediaWe partner with Say Media to deliver ad campaigns on our sites. (Privacy Policy)
    Remarketing PixelsWe may use remarketing pixels from advertising networks such as Google AdWords, Bing Ads, and Facebook in order to advertise the HubPages Service to people that have visited our sites.
    Conversion Tracking PixelsWe may use conversion tracking pixels from advertising networks such as Google AdWords, Bing Ads, and Facebook in order to identify when an advertisement has successfully resulted in the desired action, such as signing up for the HubPages Service or publishing an article on the HubPages Service.
    Statistics
    Author Google AnalyticsThis is used to provide traffic data and reports to the authors of articles on the HubPages Service. (Privacy Policy)
    ComscoreComScore is a media measurement and analytics company providing marketing data and analytics to enterprises, media and advertising agencies, and publishers. Non-consent will result in ComScore only processing obfuscated personal data. (Privacy Policy)
    Amazon Tracking PixelSome articles display amazon products as part of the Amazon Affiliate program, this pixel provides traffic statistics for those products (Privacy Policy)