- Materials & Industrial Technology
What Are The 5 Most Common Types Of Die Cutting Machines?
Die cutting machines have been in existence since the Industrial Revolution of the 1850s. They were first introduced into the shoemaking industry. During that time, cobblers used to make shoes without the aid of any proper tool. With these machines in action, the shoemaking process became a lot quicker and cost-efficient. With years and years of technological advancements, modern die cutting machines are now vital components of almost every factory.
From churning out household decorative items to mass-producing metal shapes, these machines are the most reliable choices when the need of the hour is fast produced, precisely cut products. As a result, there are different types of die cutting machines, each having specific skill-sets and distinct functions.
Here is the list of 5 most common types of die cutting machines:
#1. Rotary Die Cutting Machines
These machines are perfectly suitable if you need high productivity with minimum material waste. Along with a cylindrical anvil, these machines comprise of a single-piece steel die board. The material that needs to be cut into shapes is put through the machine, and this allows a more precise cut at a low tolerance. As the dents and punctures in the material are caused without piercing the fabrication liner, these machines are great choices when it comes to getting applied in other processes like coating and laminating.
#2. Flatbed Die Cutting Machines
These machines are highly effective in applying high-precision die cuts, butt cuts and kiss cuts to laminates and sheets as they have the capacity to produce hydraulic pressure at varying degrees. The biggest benefit that comes from using these machines is that they are competent in handling low volume of production, even if the demand requires no curvature or producing different types of shapes and sizes. Moreover, these machines have high flexibility, enhanced durability, and lower tooling costs.
#3. Press Die Cutting Machines
From large machine shop versions to compact personal versions, these machines are available in a variety of sizes. Based on the end-result, this machine can cut a single piece of material or numerous copies at a single time. As a result, they have become the primary preference to be used not only in large-scale factories but also in producing small-scale decorative items. A flat table balances the metal that needs to be cut, and the raised die comes down at high speed and works at a fast sequence. As a result, these machines provide precise products in no time.
#4. Laser Die Cutting Machines
Perfect examples of technological advancements, these machines are completely controlled by computers and follow CAD-generated designs. They work perfectly well in delivering both high and low volume of precuts. The use of fully focused non-thermal laser beam makes it easier to manage materials that are usually tough to work upon. These machines are perhaps the most accurate of the lot, and they also have a great speed. Because of an amazing turnaround time and uniformity to the end-results, these machines are also useful in creating quick initial prototypes.
#5. Water Jet Die Cutting Machines
These machines are the fastest die cutting machines in existence today. In place of laser beams, they project extremely pressurized streams of water. These streams travel at a speed which is half the speed of sound. As a result, they are also the best when it comes to delivering precision. Due to the use of a non-dulling cutter, these machines are adept in cutting through almost every kind of material. However, the byproducts created during the cutting process are often hazardous in nature.
These are the 5 most common types of die cutting machines in use today. You need to remember about the 5 types before choosing to buy your perfect machine.