Yarn Spinning Machines.( Video of Yarn Spinning Mill in PUNJAB.)

You see Blow Room,Draw Frame,Fly Frame & Ring Frame Working in this video.

Spinning Machine at Subadra Mill,Bangalore.

Yarn Spinning Machine.Running Video.Down.

Spinning Machine Made in Bangalore by Toyota.
Spinning Machine Made in Bangalore by Toyota.
This is a Spinning Machine.
This is a Spinning Machine.

How Cotton Yarn is made.( Video by Ian Collie.)

We have come from Blow Room to Spinning the final in spinning a yarn from cotton till now.The machine you see is just a model of a machine made in my own city but of a different machinery manufacturer.This machine is fed from the Fly Frame Machine Bobbins which may weigh up to 1.5 kg and a thousand such bobbins are fed to the machine on a creel supported from the machine.

The bobbin ends are manually drawn and fed to thousand spindles 500 on each side of the machine.The bobbin ends enter the back pair of fluted steel rollers which run through out the machine on either sides.The length of the machine is so long that if a picture is taken from one end the other end will be out of focus as you see in the picture.The length being over eighty feet or more depending on the specifications of the spinning mill.The specifications vary depending on the count.The fine count of say 80's will have a shorter length than a machine spinning 20's count.The Fly Frame bobbin after entering the back pair of rollers the bottom being steel fluted and the top steel shell covered with rubber termed as cot.This bobbin end enters the second set of rollers the bottom roller being steel fluted or knurled and the top from the second now taking the end and drawing it in to finer strand termed as drafting,here it is known as break draft to unwind the twist given at the Fly frame and taken for further drafting up to the front set of rollers to achieve the required count.Once it comes out of the front set of rollers it is given the required twist by the spindles through a ring and a small open ring(very minute)called as ring traveler revolving at a speed of nearly a surface speed of over 1,88,495 inches per minute,with a spindle speed of 20,000 r p m,the diameter of the ring being 1.5 inches.This is the difference that makes the yarn take a twist and get itself wound on to a bobbin called as ring tube.This tube for a ring diameter of 1.5 inches will be 7 inches in height with a taper from the bottom.From the bottom to the top the yarn is wound in what is termed as a cop build by a device that works with the machine.

The yarn that gets wound on to the Ring Tubes will have to be replaced once they are fully wound.The length of yarn on a cop which is a Ring Tube may be as long as 4,000 yards in case of 80's count.The tube is replaced automatically or manually as per the design of the machine,the recent trend being automatically to be replaced and automatically conveyed to the next machine by a system of holders and chains so as to avoid the labour that would other wise required which is a labour intensive proposition as also the skill that is needed.Delay in doing this mannuallu will result in considerable loss of production and if the worker is not skilled will result in wasteage of yarn that would other wise bring money.

The Spinning of Yarn is now over after it got diverted from carding to spinning.However there is a process that is needed if the yarn is to be made smoother and better that is called as Combed Yarn.How is this combing achived is described in Yarn Spinning - Combing.   

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Comments 22 comments

tareq ul mahmod 6 years ago

I am student of textile college in bangladesh . I am vary interstate known to textile . I need your help .


skgrao profile image

skgrao 6 years ago from Bangalore City - INDIA. Author

What help you want.? please see my websites link given and put your problem in Guest Book or comments.

http://technicaltextilesforindia.blogspot.com

http://technicaltextilesforindia.blogspot.com

http://wwwitextechcm.blogspot.com


shiza 6 years ago

I am a student of textile.I am really thankful to you for the information you have provided in this site,its really helpful.


skgrao profile image

skgrao 6 years ago from Bangalore City - INDIA. Author

Thank you shiza.


sachin popli 5 years ago

i want to know about how much it cost to purchase a rapier loom and which company is good.


hiteshbhai 5 years ago

i have information from spinning machinery


nasir 4 years ago

Dear Sir,

Pleases send me ring frame details and picture or price

at nasir_dch@yahoo.com

your reply will be highly appreciated

Regard,

NASIR


skgrao profile image

skgrao 4 years ago from Bangalore City - INDIA. Author

You can see it in my other hub yarn spinning.There is Video of the machine working.

Price per spindle Rs.4500/-


pramodgokhale profile image

pramodgokhale 4 years ago from Pune( India)

i appreciate your efforts and technology development.I am retired blue collar worker and technician.

I am getting to your hubs one by one and curious to learn

Thank you


skgrao profile image

skgrao 4 years ago from Bangalore City - INDIA. Author

Dear Mr.pramodgokhaleji,

Thank you for your comments.

Any service from my side is welcome.


muthuraj 4 years ago

i want lr6s ring frames 10machine


skgrao profile image

skgrao 4 years ago from Bangalore City - INDIA. Author

YOU CAN'T BUY LIKE ANY OTHER MACHINE.SEND DETAILS.


nikita awasthi 3 years ago

hi.... i am a masters student in textile at India. Suggest me jobs in textile field related to technical textiles.


skgrao profile image

skgrao 3 years ago from Bangalore City - INDIA. Author

Go to web site:-

www.monester.com

and give your Bio.Data in their web site.

You may get a good job.

Good Luck.


ankit656 2 years ago from bhilwara

sir i want to make cotton yarn in india. for that i wnat to go in second hand Spinning Machines. can you sugeest me how to purchase machine


skgrao profile image

skgrao 2 years ago from Bangalore City - INDIA. Author

You need to contact Second Hand Textile Machinery Dealers.Do you know or do you have technicians who can dismantle the machines after checking them,transport and re-erect the machines and do you have built up area with power and water to run the machines the total built up area will be 50 sqft per spindle and minimum spindles is your choice and profit or loss is your headache unless you have a good technical qualified high tech experienced man trustworthy to you.


annkit656 2 years ago

sir i want to learn the cotton yarn spinning work because i have to set up a industry of it. so sir i dont have any contact to get knowleage of this work so sir from i should learn this work.


skgrao profile image

skgrao 2 years ago from Bangalore City - INDIA. Author

All you got to do is to call for interview a qualified highly experienced in senior positions in textile industry a textile technocrat who knows how to build a textile mill from foundation to functional and fiber to fabric and production to marketing and try to understand the technique in managing the mills on day to day work with day to day profit monitoring and motivate employees to give their best by treating them as one in the family of the industry and set up a chain of reputed selling agents.I live in Bangalore after setting up a textile mill producing 100% polyester sewing thread making Rs.18,000 per day or a net profit or Rs.65 lacks per year.This was done on a project report not made by me.Tell me what is your Budget and where is the place you want to start for further information.


ankit656 2 years ago

sir i want to go step by step so initially i will start on small level and place will be in Bhilwara Rajasthan. sir it will be my pleasure i will learn this work under you


ankit656 2 years ago from bhilwara

sir like this conversation it takes time . can we have better idea to talk so then we can have fast conversationa. my mail id is ankitagarwal656@gmail.com


skgrao profile image

skgrao 2 years ago from Bangalore City - INDIA. Author

Please come to Bangalore we will go through the plan I do not know you so talk to my Client Mr.Suresh Nagpal my yarn merchant in Delhi selling 100% sewing thread his Tel No.09312236991.

S K G Rao C Text ATI ( Manchester )

919341941816 - skgrao6135@gmail.com

080 - 2356 8655.


skgrao profile image

skgrao 2 years ago from Bangalore City - INDIA. Author

Yes you do not know me and I do not know you so please talk to my agent Mr.Suresh Nagpal at Delhi.His Phone No.09312236991 He sells my 100% Polyester Sewing Thread in Delhi.You can ask my credentials and integrity but don't tell your plans.Give him your back ground business, do you own land and building at present,are you alone or having partners and Financial position to let me know how I can make a project.

SKGRao.,LTT ( Spg ) India,FISE ( India ).,Chartered Textile Engineer.,C Text ATI ( Manchester ).

My Contact No.Land Line 080 2356 8655 - Mob - 09341941816 - E-Mail - skgrao6135@gmail.com

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